Staff Mechanical Design Engineer – Tesla – Richmond Hill, ON

Tesla’s Toronto Automation team in Richmond Hill, Ontario is looking for a Staff Mechanical Design Engineer to help shape the machinery that powers some of the world’s most ambitious manufacturing operations. From Optimus robotics to cell manufacturing, energy systems, and vehicle production, this role sits at the intersection of engineering fundamentals and real-world, factory-floor impact.

This is a hands-on, fast-paced engineering position where you’ll lead conceptual development of cutting-edge automation equipment, translate ideas from proof of concept through to full-scale production, and collaborate with cross-functional teams across Design, Process, Manufacturing, Quality, Production, and Controls. If you’re driven, self-motivated, and energized by Tesla’s mission, this is the kind of role where your work will be felt globally.

About the Role: Staff Mechanical Design Engineer

As a Staff Mechanical Design Engineer, you’ll take the lead on equipment development projects — balancing product specifications, process requirements, layout complexity, cost, and lead times. You’ll create detailed 3D CAD models and GD&T drawings, prepare motion studies, run FEA analyses, and oversee the integration of commercial components including sensors, servos, and pneumatic actuators. Your work feeds directly into Tesla’s global manufacturing ecosystem.

Collaboration is central to this role. You’ll serve as the design representative on the ground, working alongside factory-based colleagues and supporting fabrication, assembly, and project management teams when design issues arise. The role also requires a willingness to travel domestically and internationally to support equipment deployment and collaboration with global teams.

Benefits and Salary

Tesla offers a competitive annual salary range of $114,400 – $164,400 for the Staff Mechanical Design Engineer level, plus cash and stock awards. As a full-time employee, you’re eligible from day one for company-paid Health, Dental, Vision, Life, and Disability insurance, an RRSP with employer match, Employee Stock Purchase Plans, an Employee Assistance Program, Parental Success Programs, paid sick and vacation time, paid holidays, the Tesla Babies program, and access to Tesla product discounts, fitness perks, and more.

Responsibilities

In this role, you’ll be at the forefront of advanced automation equipment design, driving projects from early-stage concepts all the way through to full production deployment. Your engineering decisions will directly affect the performance, reliability, and intelligence of the machinery used across Tesla’s global operations.

• Lead conceptual equipment development while carefully balancing product specifications, process requirements, layout complexity, cost, and lead-time constraints
• Contribute to the realization of new and innovative manufacturing processes from proof of concept through to full-scale production
• Drive improvement of equipment effectiveness, manufacturing tolerance, stability, automation, and overall intelligence
• Create 3D CAD models, detailed drawings with GD&T, mechanical BOMs, and safety and maintenance documentation
• Prepare motion studies for complex designs and conduct FEA studies, applying strong knowledge of dynamics, force and stress analysis, and solid mechanics
• Select and integrate commercial components including sensors, servos, pneumatic actuators, and related systems
• Review and provide feedback on design performance, simplicity, robustness, assembly, and installation approaches
• Support fabrication, assembly, project management, and production teams to troubleshoot design issues and implement enhancements that optimize machine performance

Requirements / Skills

Tesla is looking for a detail-oriented, analytically strong engineer who thrives in high-responsibility environments and takes real pride in hands-on problem solving. The ideal candidate brings deep mechanical engineering fundamentals and a track record of delivering results in fast-paced manufacturing or automation settings.

• 5+ years of experience as a hands-on mechanical, manufacturing, or design engineer working on mechanical and/or electromechanical systems
• Proficiency in SolidWorks, PDM, AutoCAD, and/or similar CAD/CAE software
• Strong command of GD&T and drafting standards such as ASME Y14.5
• Experience designing fixtures, tooling, and mechanical equipment in both 2D and 3D CAD
• Knowledge of fabrication techniques including CNC/manual machining, welding, sheet metal forming, 3D printing, and various assembly methods
• Familiarity with automated equipment systems including robotics, vision systems, conveyors, material handling, and PLC-based controls
• Experience with production documentation including SOPs, process flow diagrams, checklists, and startup documentation
• Prior experience in high-volume manufacturing or new equipment installation is a valued asset

How to Apply

To apply, visit the official Tesla job posting using the link below. Make sure your resume is up to date and reflects your hands-on engineering experience before submitting.

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